CASE IH AXIAL-FLOW 7130 Combine Service Repair Manual Instant Download (PIN YDG009296 and above)

AXIAL-FLOW 5130 AXIAL-FLOW 6130 AXIAL-FLOW 7130 Combine PIN YDG009296 and above SERVICE MANUAL Part number 47506838 English April 2013 Copyright 2013 CNH America LLC. All Rights Reserved.

SERVICE MANUAL AXIAL-FLOW 5130 [YDG009296 - ] AXIAL-FLOW 6130 [YDG009296 - ] AXIAL-FLOW 7130 [YDG009296 - ] 47506838 04/04/2013 EN

Contents INTRODUCTION Engine....................................................................................... 10 [10.001] Engine and crankcase ............................................................. 10.1 [10.202] Air cleaners and lines .............................................................. 10.2 [10.254] Intake and exhaust manifolds and muffler ......................................... 10.3 [10.310] Aftercooler.......................................................................... 10.4 [10.400] Engine cooling system ............................................................. 10.5 [10.414] Fan and drive ...................................................................... 10.6 [10.418] Rotary screen ...................................................................... 10.7 [10.500] Selective Catalytic Reduction (SCR) exhaust treatment........................... 10.8 Main gearbox and drive............................................................... 14 [14.100] Main gearbox and drive ............................................................ 14.1 Transmission.............................................................................. 21 [21.114] Mechanical transmission ........................................................... 21.1 [21.145] Gearbox internal components...................................................... 21.2 [21.182] Differential.......................................................................... 21.3 Front axle system ....................................................................... 25 [25.310] Final drives......................................................................... 25.1 Rear axle system........................................................................ 27 [27.100] Powered rear axle.................................................................. 27.1 [27.124] Final drive hub, steering knuckles, and shafts ..................................... 27.2 Hydrostatic drive......................................................................... 29 [29.100] Transmission and steering hydrostatic control..................................... 29.1 [29.202] Hydrostatic transmission ........................................................... 29.2 [29.204] Reservoir, cooler, and lines ........................................................ 29.3 [29.218] Pump and motor components...................................................... 29.4 47506838 04/04/2013

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Brakes and controls .................................................................... 33 [33.110] Parking brake or parking lock ...................................................... 33.1 [33.202] Hydraulic service brakes ........................................................... 33.2 Hydraulic systems....................................................................... 35 [35.000] Hydraulic systems.................................................................. 35.1 [35.102] Pump control valves................................................................ 35.2 [35.106] Variable displacement pump ....................................................... 35.3 [35.220] Auxiliary hydraulic pump and lines................................................. 35.4 [35.300] Reservoir, cooler, and filters........................................................ 35.5 [35.322] Regulated/Low pressure system................................................... 35.6 [35.359] Main control valve.................................................................. 35.7 [35.410] Header or attachment height system .............................................. 35.8 [35.440] Grain tank unload system.......................................................... 35.9 [35.536] Crop processor system .......................................................... 35.10 [35.760] Header reverser drive............................................................ 35.11 [35.796] Chaff spreader control ........................................................... 35.12 Steering..................................................................................... 41 [41.101] Steering control .................................................................... 41.1 [41.106] Tie rods............................................................................. 41.2 [41.200] Hydraulic control components...................................................... 41.3 [41.206] Pump............................................................................... 41.4 Wheels...................................................................................... 44 [44.511] Front wheels........................................................................ 44.1 Cab climate control..................................................................... 50 [50.300] Cab pressurizing system........................................................... 50.1 [50.200] Air conditioning..................................................................... 50.2 [50.100] Heating............................................................................. 50.3 [50.104] Ventilation .......................................................................... 50.4 47506838 04/04/2013

Electrical systems....................................................................... 55 [55.000] Electrical system ................................................................... 55.1 [55.010] Fuel injection system............................................................... 55.2 [55.012] Engine cooling system ............................................................. 55.3 [55.013] Engine oil system .................................................................. 55.4 [55.014] Engine intake and exhaust system................................................. 55.5 [55.015] Engine control system.............................................................. 55.6 [55.031] Parking brake electrical system.................................................... 55.7 [55.036] Hydraulic system control ........................................................... 55.8 [55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system................. 55.9 [55.100] Harnesses and connectors....................................................... 55.10 [55.201] Engine starting system........................................................... 55.11 [55.202] Cold start aid ..................................................................... 55.12 [55.301] Alternator......................................................................... 55.13 [55.302] Battery............................................................................ 55.14 [55.405] External lighting switches and relays ............................................ 55.15 [55.408] Warning indicators, alarms, and instruments .................................... 55.16 [55.421] Feeding control system .......................................................... 55.17 [55.423] Cleaning control system.......................................................... 55.18 [55.426] Harvest material flow control system............................................. 55.19 [55.518] Wiper and washer system........................................................ 55.20 [55.520] Cab harvesting controls.......................................................... 55.21 [55.610] Ground speed control ............................................................ 55.22 [55.628] Threshing electrical control ...................................................... 55.23 [55.640] Electronic modules............................................................... 55.24 [55.661] Cab header controls.............................................................. 55.25 [55.662] Header height control ............................................................ 55.26 [55.834] Sieve electric control ............................................................. 55.27 [55.836] Rotary separator control ......................................................... 55.28 47506838 04/04/2013

[55.988] Selective Catalytic Reduction (SCR) electrical system .......................... 55.29 [55.DTC] FAULT CODES.................................................................. 55.30 Attachments/Headers.................................................................. 58 [58.105] Attachment/Header reel control system............................................ 58.1 Product feeding.......................................................................... 60 [60.105] Floating roll, feed chain, and drive ................................................. 60.1 [60.110] Feeder housing..................................................................... 60.2 [60.122] Length-of-cut gearbox.............................................................. 60.3 [60.150] Feeder drive system ............................................................... 60.4 Threshing .................................................................................. 66 [66.105] Concave............................................................................ 66.1 [66.110] Concave control system............................................................ 66.2 [66.260] Threshing mechanism drive system ............................................... 66.3 [66.331] Rotor ............................................................................... 66.4 Separation................................................................................. 72 [72.410] Rotary separator drive system ..................................................... 72.1 [72.420] Rotary separator ................................................................... 72.2 Residue handling........................................................................ 73 [73.210] Straw chopper drive system........................................................ 73.1 [73.230] Straw chopper...................................................................... 73.2 [73.335] Chaff spreader ..................................................................... 73.3 Cleaning.................................................................................... 74 [74.000] Cleaning............................................................................ 74.1 [74.101] Cleaning drive systems ............................................................ 74.2 [74.114] Upper shaker shoe ................................................................. 74.3 [74.118] Lower shaker shoe ................................................................. 74.4 [74.130] Fan housing........................................................................ 74.5 [74.140] Tailings return system.............................................................. 74.6 47506838 04/04/2013

Crop storage / Unloading............................................................. 80 [80.101] Clean grain elevator................................................................ 80.1 [80.150] Grain tank .......................................................................... 80.2 [80.175] Grain tank unload drive system .................................................... 80.3 [80.180] Grain tank unload .................................................................. 80.4 Platform, cab, bodywork, and decals............................................. 90 [90.105] Machine shields and guards ....................................................... 90.1 [90.124] Pneumatically-adjusted operator seat.............................................. 90.2 [90.151] Cab interior......................................................................... 90.3 47506838 04/04/2013

INTRODUCTION 47506838 04/04/2013 1

INTRODUCTION Safety rules Ecology and the Environment AXIAL-FLOW 5130, AXIAL-FLOW 6130, AXIAL-FLOW 7130 Soil, air, and water are vital factors of agriculture and life in general. When legislation does not yet rule the treatment of some of the substances which are required by advanced technology, common sense should govern the use and disposal of products of a chemical and petrochemical nature. NOTICE: The following are recommendations which may be of assistance: Become acquainted with and ensure that you understand the relative legislation applicable to your country. Where no legislation exists, obtain information from suppliers of oils, filters, batteries, fuels, antifreeze, cleaning agents, etc., with regard to their effect on man and nature and how to safely store, use and dispose of these sub- stances. Agricultural consultants will, in many cases, be able to help you as well. HELPFUL HINTS Avoid filling tanks using cans or inappropriate pressurized fuel delivery systems which may cause considerable spillage. In general, avoid skin contact with all fuels, oils, acids, solvents, etc. Most of them contain substances which may be harmful to your health. Modern oils contain additives. Do not burn contaminated fuels and or waste oils in ordinary heating systems. Avoid spillage when draining off used engine coolant mixtures, engine, gearbox and hydraulic oils, brake fluids, etc. Do not mix drained brake fluids or fuels with lubricants. Store them safely until they can be disposed of in a proper way to comply with local legislation and available resources. Modern coolant mixtures, i.e. antifreeze and other additives, should be replaced every two years. They should not be allowed to get into the soil but should be collected and disposed of properly. Do not open the air-conditioning system yourself. It contains gases which should not be released into the atmos- phere. Your CASE IH AGRICULTURE dealer or air conditioning specialist has a special extractor for this purpose and will have to recharge the system properly. Repair any leaks or defects in the engine cooling or hydraulic system immediately. Do not increase the pressure in a pressurized circuit as this may lead to a component failure. Protect hoses during welding as penetrating weld splatter may burn a hole or weaken them, allowing the loss of oils, coolant, etc. 47506838 04/04/2013 6

INTRODUCTION Safety rules - Personal safety AXIAL-FLOW 5130, AXIAL-FLOW 6130, AXIAL-FLOW 7130 Carefully study these precautions, and those included in the external attachment operators manual, and insist that they be followed by those working with and for you. 1. Thoroughly read and understand this manual and the attachment Operator s Manual before operating this or any other equipment. 2. Be sure all people and pets are clear of the machine before starting. Sound the horn, if equipped, three times before starting engine. 3. Only the operator should be on the machine when in operation. Never allow anyone to climb on to the machine while it is in motion. If the machine is equipped with an Instructors Seat, this must only be used for training purposes. Passengers must not be allowed to use the Instructors Seat. 4. Keep all shields in place. Never work around the machine or any of the attachments while wearing loose clothing that might catch on moving parts. 5. Observe the following precautions whenever lubricating the machine or making adjustments. Disengage all clutching levers or switches. Lower the attachment, if equipped, to the ground or raise the attachment completely and engage the cylinder safety locks. Completing these actions will prevent the attachment from lowering unexpectedly. Engage the parking brake. Shut off the engine and remove the key. Wait for all machine movement to stop before leaving the operators platform. 6. Always keep the machine in gear while travelling downhill. 7. The machine should always be equipped with sufficient front or rear axle weight for safe operation. 8. Under some field conditions, more weight may be required at the front or rear axle for adequate stability. This is especially important when operating in hilly conditions or/when using heavy attachments. 9. Always lower the attachment, shut off the engine, set the parking brake, engage the transmission gears, remove the key and wait for all machine movement to stop before leaving the operators platform. 10. If the attachment or machine should become obstructed or plugged; set the parking brake, shut off the engine and remove the key, engage the transmission gears, wait for all machine or attachment motion to come to a stop, before leaving the operators platform to removing the obstruction or plug. 11. Never disconnect or make any adjustments to the hydraulic system unless the machine and/or the attachment is lowered to the ground or the safety lock(s) is in the engaged position. 12. Use of the flashing lights is highly recommended when operating on a public road. 13. When transporting on a road or highway, use accessory lights and devices for adequate warning to the opera- tors of other vehicles. In this regard, check local government regulations. Various safety lights and devices are available from your CASE IH AGRICULTURE dealer. 14. Practice safety 365 days a year. 15. Keep all your equipment in safe operating condition. 16. Keep all guards and safety devices in place. 17. Always set the parking brake, shut off the engine and remove the key, engage the transmission gears, wait for all machine or attachment motion to come to a stop, before leaving the operators platform to service the machine and attachment. 18. Remember: A careful operator is the best insurance against an accident. 19. Extreme care should be taken in keeping hands and clothing away from moving parts. 47506838 04/04/2013 7

SERVICE MANUAL Engine AXIAL-FLOW 5130 AXIAL-FLOW 6130 AXIAL-FLOW 7130 47506838 04/04/2013 10

Engine - Engine and crankcase Engine - Remove AXIAL-FLOW 5130 CAUTION Unexpected machine movement! 1. Disengage all drives. 2. Engage parking brake. 3. Lower all attachments to the ground, or raise and engage all safety locks. 4. Shut off engine. 5. Remove key from key switch. 6. Switch off battery key, if installed. 7. Wait for all machine movement to stop. Failure to comply could result in minor or moderate injury. C0038A Prior operation: Battery - Remove (55.302) Prior operation: Engine - Drain fluid (10.001) Prior operation: Engine cooling system - Drain fluid (10.400). Prior operation: Deaeration tank - Remove (10.400). Prior operation: Engine hood - Remove (90.105) Prior operation: Connection tube from filter to muffler - Remove (10.202) . Prior operation: Selective Catalytic Reduction (SCR) muffler and catalyst - Remove (10.500) Prior operation: Exhaust pipes - Remove (10.254) Prior operation: Air cleaner connection between filter and engine - Remove (10.202) Prior operation: Aftercooler air supply and return lines - Remove return air tube from cooler to intake manifold (10.310) Prior operation: Aftercoolerairsupplyandreturnlines-Removeairsupplytubefromturbochargertolowercoolerbox(10.310) Prior operation: Radiator coolant tubes - Remove (10.400) Prior operation: Fan and drive - Remove (10.414) Prior operation: Engine starter - Remove (55.201) Prior operation: Alternator - Remove (55.301) Prior operation: Air-conditioning compressor - Remove (50.200) Prior operation: Diesel Exhaust Fluid (DEF)/AdBlue lines - Remove (10.500) Prior operation: Engine - Remove engine oil drain line and drain valve (10.001) 47506838 04/04/2013 10.1 [10.001] / 3

Engine - Engine and crankcase 1. Park machine on level surface and chock front and rear tires. 1 NH12AF001411A 2. Swing the unload tube outward to gain engine re- moval access. 2 NH12AF00625A NOTE: Retain all hardware for installation of the engine. 3. Disconnect the electrical connection (1) at the En- gine Control Module (ECM) (2). 3 NH12AF001315A 4. Remove the wire ties (1) retaining the harness (2) to the engine and tie away from the engine. 4 NH12AF001316A 47506838 04/04/2013 10.1 [10.001] / 4

Engine - Engine and crankcase 5. Disconnect the engine pre-heater connector (1) from the engine pre-heater (2) . 5 NH12AF001319A 6 NH12AF001320A 6. Disconnect the fuel supply line (1). 7 NH12AF001321A 8 NH12AF001322A 47506838 04/04/2013 10.1 [10.001] / 5

Engine - Engine and crankcase 7. Disconnect the fuel return line (1). 9 NH12AF001323A 8. Return the unload tube (1) to the transport position and use it to support the main PTO gearbox (2). The main PTO gearbox must be supported during the en- gine removal. 10 NH12AF001335A 11 NH12AF001333A 9. Remove the twelve bolts (1) retaining the main PTO gearbox (2) to the engine (3). 12 NH12AF001336A 47506838 04/04/2013 10.1 [10.001] / 6

Engine - Engine and crankcase 10. Attach suitable lifting chains (1) to the engine lift brackets (2) and attach to a suitable lifting device. Support the engine while removing the engine mounts. 13 NH12AF001337A 47506838 04/04/2013 10.1 [10.001] / 7

Engine - Engine and crankcase 11. Remove the hardware (1) from the engine mounts (2). 14 NH12AF001339A 15 NH12AF001338A 16 NH12AF001340A 17 NH12AF001341A 47506838 04/04/2013 10.1 [10.001] / 8

Engine - Engine and crankcase 12. Slowly lift the engine (1) away from the main PTO gearbox (2) and remove the engine from the ma- chine. 18 NH12AF001337A Next operation: Engine - Install (10.001) 47506838 04/04/2013 10.1 [10.001] / 9

Engine - Engine and crankcase Engine - Install AXIAL-FLOW 5130 Prior operation: Engine - Remove (10.001) 1. Attach suitable lifting chains (1) to the engine lift brackets (2) and attach to a suitable lifting device. Lift engine into position at the gearbox. 1 NH12AF001337A 2. GuideengineintothePTOgearboxandinstalltwelve gearbox to engine mount bolts. 2 NH12AF001336A 47506838 04/04/2013 10.1 [10.001] / 10

Engine - Engine and crankcase 3. Install engine mounts (2) and hardware (1). Tighten hardware to standard torque. 3 NH12AF001339A 4 NH12AF001338A 5 NH12AF001340A 6 NH12AF001341A 47506838 04/04/2013 10.1 [10.001] / 11

Engine - Engine and crankcase 4. Connect the fuel return line (1). 7 NH12AF001323A 5. Connect the fuel supply line (1). 8 NH12AF001321A 9 NH12AF001322A 47506838 04/04/2013 10.1 [10.001] / 12

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Engine - Engine and crankcase 6. Connect the engine pre-heater connector (1) to the engine pre-heater (2) . 10 NH12AF001319A 11 NH12AF001320A 7. Connect the electrical connection (1) at the Engine Control Module (ECM) (2). 12 NH12AF001315A 8. Install cable ties (1) to retain the harness (2) to the engine. 13 NH12AF001316A Next operation: Diesel Exhaust Fluid (DEF)/AdBlue lines - Install (10.500) Next operation: Engine starter - Install (55.201) 47506838 04/04/2013 10.1 [10.001] / 13

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