CASE IH Patriot 350 Sprayer Service Repair Manual Instant Download

SERVICE MANUAL Patriot 350 Sprayer Patriot 350 Sprayer Part number 48149545 1/1 SERVICE MANUAL Part number 48149545 English June 2018 2018 CNH industrial Latin America LTDA. All Rights Reserved.

SERVICE MANUAL Patriot 350 FPT NEF engine, Tier 3, 6 cylinder [PRCYP350AJPC02841 - - ] 48149545 12/06/2018 EN

Link Product / Engine Product Market Product Latin America Engine Patriot 350 FPT NEF engine, Tier 3, 6 cylinder [PRCYP350AJPC02841 - - ] F4HE9687T*J106 48149545 12/06/2018

https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com

Contents INTRODUCTION Engine....................................................................................... 10 [10.001] Engine and crankcase ............................................................. 10.1 [10.216] Fuel tanks .......................................................................... 10.2 [10.206] Fuel filters .......................................................................... 10.3 [10.202] Air cleaners and lines .............................................................. 10.4 [10.254] Intake and exhaust manifolds and muffler ......................................... 10.5 [10.400] Engine cooling system ............................................................. 10.6 [10.310] Aftercooler.......................................................................... 10.7 [10.304] Engine lubrication system.......................................................... 10.8 Power coupling........................................................................... 19 [19.121] Pump-drive assembly .............................................................. 19.1 Front axle system ....................................................................... 25 [25.100] Powered front axle ................................................................. 25.1 [25.108] Final drive hub, steering knuckles, and shafts ..................................... 25.2 [25.122] Axle suspension control............................................................ 25.3 Rear axle system........................................................................ 27 [27.100] Powered rear axle.................................................................. 27.1 [27.124] Final drive hub, steering knuckles, and shafts ..................................... 27.2 Hydrostatic drive......................................................................... 29 [29.218] Pump and motor components...................................................... 29.1 Brakes and controls .................................................................... 33 [33.202] Hydraulic service brakes ........................................................... 33.1 [33.110] Parking brake or parking lock ...................................................... 33.2 Hydraulic systems....................................................................... 35 [35.000] Hydraulic systems.................................................................. 35.1 48149545 12/06/2018

[35.300] Reservoir, cooler, and filters........................................................ 35.2 [35.104] Fixed displacement pump.......................................................... 35.3 [35.106] Variable displacement pump ....................................................... 35.4 [35.105] Charge pump....................................................................... 35.5 [35.703] Stabilizer hydraulic system......................................................... 35.6 [35.735] Track frame widening system ...................................................... 35.7 [35.911] Sprayer hydraulic system .......................................................... 35.8 Frames and ballasting................................................................. 39 [39.130] Sprayer boom ...................................................................... 39.1 Steering..................................................................................... 41 [41.101] Steering control .................................................................... 41.1 [41.206] Pump............................................................................... 41.2 [41.216] Cylinders ........................................................................... 41.3 Wheels...................................................................................... 44 [44.511] Front wheels........................................................................ 44.1 [44.520] Rear wheels........................................................................ 44.2 Cab climate control..................................................................... 50 [50.100] Heating............................................................................. 50.1 [50.200] Air conditioning..................................................................... 50.2 [50.300] Cab pressurizing system........................................................... 50.3 Electrical systems....................................................................... 55 [55.100] Harnesses and connectors......................................................... 55.1 [55.019] Hydrostatic drive control system ................................................... 55.2 [55.DTC] FAULT CODES.................................................................... 55.3 Chemical applicators................................................................... 63 [63.100] Liquid fertilizer system ............................................................. 63.1 Spraying.................................................................................... 78 48149545 12/06/2018

[78.110] Chemical spraying.................................................................. 78.1 Platform, cab, bodywork, and decals............................................. 90 [90.150] Cab................................................................................. 90.1 [90.151] Cab interior......................................................................... 90.2 [90.105] Machine shields and guards ....................................................... 90.3 48149545 12/06/2018

INTRODUCTION 48149545 12/06/2018 1

INTRODUCTION Safety rules Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in- structions. These precautions are intended for the personal safety of you and those working with you. Read and understand all the safety messages in this manual before you operate or service the machine. DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury. CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury. FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety. Information NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual. Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage. 48149545 12/06/2018 3

INTRODUCTION Safety rules General safety rules Use caution when operating the machine on slopes. Raised equipment, full tanks and other loads will change the center of gravity of the machine. The machine can tip or roll over when near ditches and embankments or uneven surfaces. Never permit anyone other than the operator to ride on the machine. Never operate the machine under the influence of alcohol, drugs, or while otherwise impaired. When digging or using ground engaging attachments be aware of buried cables. Contact local utilities to determine the locations of services. Pay attention to overhead power lines and hanging obstacles. High voltage lines may require significant clearance for safety. Hydraulic oil or diesel fuel leaking under pressure can penetrate the skin, causing serious injury or infection. DO NOT use your hand to check for leaks. Use a piece of cardboard or paper. Stop engine, remove key and relieve the pressure before connecting or disconnecting fluid lines. Make sure all components are in good condition and tighten all connections before starting the engine or pressur- izing the system. If hydraulic fluid or diesel fuel penetrates the skin, seek medical attention immediately. Continuous long term contact with hydraulic fluid may cause skin cancer. Avoid long term contact and wash the skin promptly with soap and water. Keep clear of moving parts. Loose clothing, jewelry, watches, long hair, and other loose or hanging items can become entangled in moving parts. Wear protective equipment when appropriate. DO NOT attempt to remove material from any part of the machine while it is being operated or components are in motion. Make sure all guards and shields are in good condition and properly installed before operating the machine. Never operate the machine with shields removed. Always close access doors or panels before operating the machine. Dirty or slippery steps, ladders, walkways, and platforms can cause falls. Make sure these surfaces remain clean and clear of debris. A person or pet within the operating area of a machine can be struck or crushed by the machine or its equipment. DO NOT allow anyone to enter the work area. Raised equipment and/or loads can fall unexpectedly and crush persons underneath. Never allow anyone to enter the area underneath raised equipment during operation. Never operate engine in enclosed spaces as harmful exhaust gases may build up. Before starting the machine, be sure that all controls are in neutral or park lock position. Start the engine only from the operator s seat. If the safety start switch is bypassed, the engine can start with the transmission in gear. Do not connect or short across terminals on the starter solenoid. Attach jumper cables as described in the manual. Starting in gear may cause death or serious injury. Always keep windows, mirrors, all lighting, and Slow Moving Vehicle (SMV) emblem clean to provide the best possible visibility while operating the machine. Operate controls only when seated in the operator s seat, except for those controls expressly intended for use from other locations. 48149545 12/06/2018 5

INTRODUCTION Before leaving the machine: 1. Park machine on a firm level surface. 2. Put all controls in neutral or park lock position. 3. Engage park brake. Use wheel chocks if required. 4. Lower all hydraulic equipment Implements, header, etc. 5. Turn off engine and remove key. When, due to exceptional circumstances, you would decide to keep the engine running after leaving the operator s station, then the following precautions must be followed: 1. Bring the engine to low idle speed. 2. Disengage all drive systems. WARNING Some components may continue to run down after you disengage drive systems. Make sure all drive systems are fully disengaged. Failure to comply could result in death or serious injury. 3. W0113A Shift the transmission into neutral. 4. Apply the parking brake. General maintenance safety Keep area used for servicing the machine clean and dry. Clean up spilled fluids. Service machine on a firm level surface. Install guards and shields after servicing the machine. Close all access doors and install all panels after servicing the machine. Do not attempt to clean, lubricate, clear obstructions or make adjustments to the machine while it is in motion or while the engine is running. Always make sure working area is clear of tools, parts, other persons and pets before you start operating the machine. Unsupported hydraulic cylinders can lose pressure and drop the equipment causing a crushing hazard. Do not leave equipment in a raised position while parked or during service, unless securely supported. Jack or lift the machine only at jack or lift points indicated in this manual. Incorrect towing procedures can cause accidents. When towing a disabled machine follow the procedure in this man- ual. Use only rigid tow bars. Stop the engine, remove key and relieve pressure before disconnecting or connecting fluid lines. Stop the engine and remove key before disconnecting or connecting electrical connections. Scalding can result from incorrect removal of coolant caps. Cooling system operates under pressure. Hot coolant can spray out if a cap is removed while the system is hot. Allow system to cool before removing cap. When removing a cap turn it slowly to allow pressure to escape before completely removing the cap. Replace damaged or worn tubes, hoses, electrical wiring, etc. Engine, transmission, exhaust components, and hydraulic lines may become hot during operation. Take care when servicing such components. Allow surfaces to cool before handling or disconnecting hot components. Wear protective equipment when appropriate. When welding, follow the instructions in the manual. Always disconnect the battery before welding on the machine. Always wash your hands after handling battery components. 48149545 12/06/2018 6

SERVICE MANUAL Engine Patriot 350 FPT NEF engine, Tier 3, 6 cylinder [PRCYP350AJPC02841 - - ] 48149545 12/06/2018 10

Engine - Engine and crankcase Engine - Torque 1 SOIL17SP00450AA Description Torque Values 310 380 N m (229 280 lb ft) 16 18 N m (12 13 lb ft) 9 11 N m (80 97 lb in) Reference (1) (2) (3) Motor mount bolts Engine air tube clamps Fan bolts 48149545 12/06/2018 10.1 [10.001] / 3

Engine - Engine and crankcase Engine - Remove CAUTION Heavy object! The component is heavy. Use care not to drop the component when installing, removing, or handling. Failure to comply could result in minor or moderate injury. C0095A DANGER Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply will result in death or serious injury. D0076A Prior operation: Engine hood Removal Engine hood - Remove (90.105) Prior operation: Oil reservoir Removal Oil reservoir - Remove (35.300) 1. On the right-hand side of the machine, remove the cover (1) from the battery compartment. 1 SOIL17SP00401AA 2. Disconnectbothbatterycablesfromthebatteries. Start with the negative cable. 2 SOIL17SP00403AA 48149545 12/06/2018 10.1 [10.001] / 4

Engine - Engine and crankcase 3. Close the valve (1) to cut the fuel supply. 3 SOIL17SP00473AA 4. Disconnect the hoses (1) to (4) from the deaeration tank. NOTE: Label the position of these hoses to facilitate their reconnection. NOTICE: Cover the connection points to avoid the entry of dirt. 4 SOIL17SP00452AA 5. Remove cap screws (1). 6. Remove the deaeration tank (2) together with the cra- dle (3). 5 SOIL17SP00466AA 7. Disconnect the air filter restriction sensor (1). 6 SOIL16SP00049AA 48149545 12/06/2018 10.1 [10.001] / 5

Engine - Engine and crankcase 8. Loosen the clamp that secures the air tube at the end of the filter housing (1). 9. Loosen the fastening clamp at the turbocharger (2). 10. Remove the air duct (3). NOTICE: Cover the connection points to avoid the entry of dirt. 7 SOIL16SP00049AA 11. Remove the bolts that secure the air filter housing (1), installed under the rails (2). 12. Removethecompletefilterassembly. Unseattheduct (3) from the support plate (4). 8 SOIL16SP00041AA 13. Loosen the clamp (1). Remove the tube (2) of the muffler (3). 14. Loosen the nuts of the clamp that secures the muffler (4). Remove the muffler (3). 9 SOIL17SP00456AA 15. Remove cap screws (1). 16. Remove the muffler cradle (2). 10 SOIL16SP00050AA 48149545 12/06/2018 10.1 [10.001] / 6

Engine - Engine and crankcase 17. Remove the following ducts: Interconnection of the intercooler and the intake manifold (1). Interconnection of the turbocharger and the inter- cooler (2). Interconnection of the engine and the radiator (3). Interconnection of the turbocharger and the muffler (4). NOTICE: Cover the connection points to avoid the entry of dirt. 11 SOIL16SP00039AA 18. Loosen the hose clamp at the engine (1). Loosen the clampsthatsecurethehosetothecradle(2). Remove the hose (3) from the cradle. 12 SOIL17SP00462AA 19. With a suitable lifting device, support the cradle as- sembly (1). NOTE: Also use the eye bolts (2) for lifting. 20. Remove the bolts (3) on both sides of the cradle (1). 21. Remove the cradle (1). 13 SOIL16SP00040AA 22. Remove cap screws (1). 23. Remove the radiator fan shield (2). 14 SOIL16SP00042AA 48149545 12/06/2018 10.1 [10.001] / 7

Engine - Engine and crankcase 24. Loosen the bolts that secure the coolant overflow tank cradle (1). Remove the cradle. 15 SOIL17SP00459AA 25. Remove the bolts (1) and washers (2) that secure the fan shroud (3) on both sides. Move the fan shroud so that you can access the bolts of the helix. 16 SOIL17SP00463AA 26. Remove the bolts (1) that secure the radiator fan. 17 SOIL17SP00464AA 27. Disconnect the heater hose (1). NOTICE: Cover the connection points to avoid the entry of dirt. 18 SOIL16SP00048AA 48149545 12/06/2018 10.1 [10.001] / 8

Engine - Engine and crankcase 28. Disconnect the alternator cables, in this order: Ground (1). Positive (2). Exciter (3). 19 SOIL16SP00034AA 29. Disconnect the hoses (1), (2), and (3) secured on the engine, at the bottom of the radiator. NOTICE: Cover the connection points to avoid the entry of dirt. 20 SOIL16SP00047AA 30. Disconnect the cable (1) and the wiring harness (2) from the cold start relay (3). 21 SOIL16SP00036AA 31. Disconnect the starter motor cables, in this order: Negative (1). Ground (2). Positive (3). 22 SOIL16SP00035AA 48149545 12/06/2018 10.1 [10.001] / 9

Engine - Engine and crankcase 32. Remove the radiator fan (1). 23 SOIL16SP00055AA 33. Disconnect the positive cable from the auxiliary cold start device (1). 24 SOIL16SP00031AA 34. Remove the hardware that secures the hoses of the air-conditioning compressor to the frame of the ma- chine, to allow the removal of the compressor. 35. Remove cap screws (1) e (2). 36. Remove the screw (3). 37. Remove the compressor (4) and the belts (5). Pay attention to the weight of the component. NOTICE: Handle the compressor safely, so as to not dam- age the refrigerant fluid hoses. 25 SOIL16SP00038AA 38. Disconnect the fuel hoses (1) and (2). NOTICE: Cover the connection points to avoid the entry of dirt. 39. Disconnect the connectors (3) to (6) from the main wiring harness. 40. Remove the clamps (7) to detach the main wiring har- ness from the engine. 26 SOIL16SP00037AA 48149545 12/06/2018 10.1 [10.001] / 10

Engine - Engine and crankcase 41. Remove the handrail assembly (1) on the left-hand side of the machine. 27 SOIL16SP00046AA 42. Mount a suitable lifting device on an overhead crane. 43. Connect the lift chains to the engine hoist eyelets (1). 28 SOIL16SP00043AA 44. Remove the bolts (1) from the front pads. 29 SOIL16SP00044AA 45. Remove the bolts (1) from the rear pads. 46. Lift the engine. Remove the engine through the left- hand side of the machine. 30 SOIL16SP00045AA 48149545 12/06/2018 10.1 [10.001] / 11

Engine - Engine and crankcase Engine - Install CAUTION Heavy object! The component is heavy. Use care not to drop the component when installing, removing, or handling. Failure to comply could result in minor or moderate injury. C0095A DANGER Heavy objects! Lift and handle all heavy components using lifting equipment with adequate capacity. Always support units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders. Failure to comply will result in death or serious injury. D0076A Prior operation: Engine - Remove (10.001) 1. Position the engine on the cradle of the machine. Lift and move through the left-hand side of the machine. 1 SOIL16SP00064AA 2. Install the handrail assembly (1) on the left-hand side of the machine. 2 SOIL16SP00046AA 3. Install the bolts (1) of the rear pads. Tighten slightly. 3 SOIL16SP00045AA 48149545 12/06/2018 10.1 [10.001] / 12

Engine - Engine and crankcase 4. Install the bolts (1) of the front pads. Tighten slightly. 5. Torque the bolts of the front and rear pads to 234 260 N m (173 192 lb ft) to finalize the attachment. 4 SOIL16SP00044AA 6. Disconnect the lift device from the eyelets (1). 5 SOIL16SP00043AA 7. Install the clamps (1) at proper points to attach the main wiring harness properly to the engine. 8. Connect the connectors (2) to (5) of the main wiring harness. 9. Connect the fuel hoses (6) and (7). 6 SOIL16SP00037AA 10. Install the air-conditioning compressor (1) on the cra- dle (2). Install the bolt and nut (3). NOTE: Do not fully tighten the nut (3). 11. Install the belt (4). 12. Adjust the tilt of the compressor (1) to obtain the cor- rect tension of the belt (4). Install and tighten the bolts (5) and (6). 13. Fully tighten the nut (3). NOTE: Check whether the belt (4) is correctly tensioned. 14. Secure the compressor hoses at the proper points on the frame of the machine. Install the original fasten- ers. 7 SOIL16SP00038AA 48149545 12/06/2018 10.1 [10.001] / 13

Suggest: If the above button click is invalid. Please download this document first, and then click the above link to download the complete manual. Thank you so much for reading

Engine - Engine and crankcase 15. Apply LOCTITE 7649 PRIMER N and LOCTITE 243 to the threads of the radiator fan fastening bolts (1). 16. Position the bolts (1) on the radiator fan. 17. Install the radiator fan on the engine. Tighten the bolts (1) to a torque of 52 61 N m (38 45 lb ft) 8 SOIL17SP00464AA 18. Position the fan shroud (1) in its housing. Install the washers (2) and the fastening bolts (3) of the fan (1) on both sides. 9 SOIL17SP00463AA 19. Position the coolant reservoir (1). Install the fastening bolts (2) 10 SOIL17SP00459AA 20. Install the radiator fan shield (1) with the bolts (2). 11 SOIL16SP00042AA 48149545 12/06/2018 10.1 [10.001] / 14

https://www.ebooklibonline.com Hello dear friend! Thank you very much for reading. Enter the link into your browser. The full manual is available for immediate download. https://www.ebooklibonline.com