Challenges and Solutions in Die Casting Process

Challenges and Solutions in Die Casting Process
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Die casting is a metal casting method involving molten metal forced into a steel mold under high pressure to create intricate shapes with accuracy and repeatability. Learn about challenges faced by J.D. Jones Pvt Ltd in storing dies systematically and explore proposed RFID solutions for efficient asset tracking.

  • Die Casting
  • Asset Tracking
  • RFID Solutions
  • Manufacturing
  • Challenges

Uploaded on Mar 03, 2025 | 0 Views


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Presentation Transcript


  1. Asset Tracking through RFID Challenges Asset Tracking common pitfalls Proposed RFID Solutions Benefits of Stallion RFID Solution ASSET MANAGEMENT Prepared by Stallion systems & solutions Pvt Ltd Private and Confidential

  2. What is Die Casting Die casting is a metal casting process in which molten metal is forced into a steel mold under high pressure into a mold cavity. The steel molds, known as dies, are fabricated to produce castings with intricate shapes in a manner that insures both accuracy and repeatability.

  3. Challenges J D Jones Pvt ltd are manufacturers of fluid sealing & packing solutions. In their manufacturing process, they use a lot of Dies. They have a system of stacking them, they require a solution for storing these Dies in a systematic manner, so that we can efficiently pull out the dies as and when required and again be able to stack them when not in use. All Dies are mostly made up of MS/D2 etc., Iron body, circular and rectangular in shape. They cannot stick any paper based Tags, as they won t stay, since Dies go through various handling stages, involving, oil, grease, graphite powder etc.

  4. Store Room Before RFID Solutions

  5. Asset Tracking The common pitfalls Manual methods are labor-intensive and subject to error. And with highly valued, highly compensated employees, introducing intrusive methods of asset tracking only serve to reduce productivity and slow the organization s workflow. Prone to mis-identification and duplication of the assets. Extremely time consuming. No proper visibility to the management on the number and type of assets Poor control over the movements of the critical mobile assets. Poor Asset management can threaten the accuracy or critical financial reports resulting in re-reporting and negatively impacting the bottom line. Private and Confidential

  6. Proposed RFID Solution Passive UHF RFID tags are applied in a plastic jacket & Label will be pasted on this jacket for physical identification of assets and tied it with thread. RFID printer & HHT barcode scanner will be applicable if asset quantity will be higher. Each tag will have a unique ID which will be the identifier of the asset. And this will be used for getting all the relevant details about the asset from the asset database. An asset can be searched by keying in the Asset ID in the hand-held terminal and reading the probable assets. When the keyed Asset ID matches with the read RFID tag on an asset, the terminal beeps indicating that asset has been found. A message can also be pop up in the terminal display indicating the result of search. Private and Confidential

  7. Proposed RFID Solution Asset Registration Process Tag Registration & Printing Tag & Fixing Mechanism Registered Tag Affixed On Asset Private and Confidential

  8. Proposed RFID Solutions

  9. Store Room after RFID tagging

  10. RFID Label

  11. Benefits of RFID Solution Benefit of RFID based asset Tracking Monitoring and tracking Asset movement. Better Asset visibility and Asset utilization. Quick allocation of Assets and immediate update on their status. Identification of the deviations from expected Asset location or condition. Generation of trigger/exception based alerts or specific warning notifications. Maintenance of Asset inventories and validation of the Asset utilization. Private and Confidential

  12. Thank You In case of any queries, contact us at debraj@stallionindia.com Ph: 9831364678 Private and Confidential

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