Industrial Training Presentation by Sajin Gopi - NITC IPA EED

presentation on industrial training n.w
1 / 35
Embed
Share

"Explore Sajin Gopi's detailed presentation on industrial training, encompassing company profile, products, controls, and an in-depth look at Indian Oil Corporation's Gujarat Refinery. Discover the refinery's operations, products, and significance in Western India's petroleum industry."

  • Industrial Training
  • Sajin Gopi
  • NITC
  • Indian Oil Corporation
  • Gujarat Refinery
rayaanacharya
deno436 Follow

Uploaded on | 0 Views

Download Presentation

Please find below an Image/Link to download the presentation.

The content on the website is provided AS IS for your information and personal use only. It may not be sold, licensed, or shared on other websites without obtaining consent from the author. If you encounter any issues during the download, it is possible that the publisher has removed the file from their server.

You are allowed to download the files provided on this website for personal or commercial use, subject to the condition that they are used lawfully. All files are the property of their respective owners.

Download Presentation

The content on the website is provided AS IS for your information and personal use only. It may not be sold, licensed, or shared on other websites without obtaining consent from the author.

E N D

Presentation Transcript

  1. PRESENTATION ON INDUSTRIAL TRAINING By Sajin Gopi M110123EE IPA,EED,NITC

  2. INDEX COMPANY PROFILE COMPANY PRODUCT INTRODUCTION CONTROL Friday, April 4, 2025 sajingopi IPA 2

  3. COMPANY PROFILE Friday, April 4, 2025 sajingopi IPA 3

  4. INDIAN OIL CORPORATION GUJARAT REFINERY .P.O. JAWAHARNAGAR, BAJUWA, DIST. VADODARA, GUJARAT 391320. WEBSITE : www.iocl.com Friday, April 4, 2025 sajingopi IPA 4

  5. COMPANY PRODUCTS L.P.G. BENZENE TOLUENE NAPTHA MOTOR SPIRIT [87 OCTANE] MOTOR SPIRIT [93 OCTANE] AVIATION TURBINE FUEL SUPERIOR TURBINE FUEL HIGH SPEED DIESEL Friday, April 4, 2025 sajingopi IPA 5

  6. PRODUCTS LIGHT DIESEL OIL LOW SULPHER HEAVY STOCK FUEL OIL BITUMEN. N -NEPTHENE. ALUMNIUM ROLLING. Friday, April 4, 2025 sajingopi IPA 6

  7. INTRODUCTION Friday, April 4, 2025 sajingopi IPA 7

  8. GUJARAT REFINERY ISO 14001 -A GLOBAL PERSPECTIVE Friday, April 4, 2025 sajingopi IPA 8

  9. REFINERIES 1. The Digboi Refinery (Assam) 2. Guwahati Refinery (Assam) -first public sector refinery 3. Barauni Refinery (Bihar) 4. Haldia Refinery (Bengal) 5. Mathura Refinery(UP) 6. Panipat Refinery (Haryana) 7. Bongaigaon Refinery (Assam) Friday, April 4, 2025 sajingopi IPA 9

  10. GUJARAT REFINERY THIS IS THE LARGEST REFINERY IN WESTERN INDIA. IT WAS COMMISSIONED IN 1965. THE PRODUCTS PRODUCED BY THE REFINERY IS TO SERVES TO DEMAND FOR PETROLEUM PRODUCTS IN WESTERN & NORTHERN INDIA. THE CRUDE OIL FOR THE REFINERY IS DIRECTLY COMING FROM THE BOMBAY HIGH BY PIPELINE Friday, April 4, 2025 sajingopi IPA 10

  11. Cont. crude processing capacity of 18 million metric tonnes per annum petrochemical products Linear Alkyl Benzene (LAB), Polypropylene Feed Stock & Polymer Grade Hexane. Friday, April 4, 2025 sajingopi IPA 11

  12. PROCESS Five Atmospheric Units (ADUs) gasoline, naphtha, kerosene and gas oil Vacuum distillation Unit preheated, atmospheric tower Catalytic Reforming Unit zeolite based catalyst higher molecular weight component in to light molecules including LPG, gasoline, diesel Fluidized Catalytic Cracking Unit Hydro-cracking Unit Friday, April 4, 2025 sajingopi IPA 12

  13. REFINERY LAYOUT Friday, April 4, 2025 sajingopi IPA 13

  14. PRODUCTS DIAGRAM Friday, April 4, 2025 sajingopi IPA 14

  15. CONTROL REQUIREMENT Distribution of control system across the plant. Integration of complete plant data with the other plants & management information system. Involves high speed networks for data transmission at various levels. System expandability & flexibility. Redundancy at various levels. Friday, April 4, 2025 sajingopi IPA 15

  16. DCS & PLC SYSTEMS DCS MONITORING CONTROL PLC SHUT DOWN INTERLOCKING (200ms Scanning Time) ALARM SEQUENCING OF PROCESS PLANTS Friday, April 4, 2025 sajingopi IPA 16

  17. DCS MODEL Friday, April 4, 2025 sajingopi IPA 17

  18. ABB SYSTEM CABINET(DCS) PM510 PM510 SC510 SC510 CI540 //PROCESSOR( WITH ITS REDUNDANT) //CARRIER TO DNS (NETWORK) // LAN NETWORK (to communicate with other DCS) CI540 Friday, April 4, 2025 sajingopi IPA 18

  19. ABB SYSTEM CABINET(PLC) PAC PAC MAI32NAD MAI32NAD MSROX 1 //TRANSMISSION TO ENGINEER //POWER SUPPLY //ANALOG INPUT MODULE STATION AND LOGGER MSROX 1 MPP //PROCESSOR (TRIPLE MODULAR REDUCTANT) MPP MPP Friday, April 4, 2025 sajingopi IPA 19

  20. DCS FOR DHDS Friday, April 4, 2025 sajingopi IPA 20

  21. CONTROL STATIONS DCS OPERATING ENGINEERING STATION STATION MONITORING ALARM BASIC CONTROL CONTROL TUNING Friday, April 4, 2025 sajingopi IPA 21

  22. TDC 300 DCS SYSTEM The TATA-Honeywell make TDC 3000 distributed control system is a congregation of the a number of devices :-COMMUNICATION NETWORKS, CONTROLLERS, OPERATOR STATIONS, GATEWAYS etc.. As a result of its distributed nature ,the system offers incremental capacity, incremental functions and incremental redundancy Friday, April 4, 2025 sajingopi IPA 22

  23. TDC-3000 ARCHITECTURE The Networks:- In TDC 3000 there are three principle networks :- 1. Local Area network 2. The universal control network 3. Data Hi-way The Local Area Network connects the control Room Modules, while the universal control network and and Data Hiway link the process connected devices. Friday, April 4, 2025 sajingopi IPA 23

  24. TDC-3000 ARCHITECTURE Gateways and Interface modules:- 1. Hi-way gateway (HM) 2. Network Interface module NIM) 3. Programmable logic controller gateway (PLCG) 4. Data Highway port (DHP) 5. Computer gateway (CG) Gateway and interface modules process communications computers to the communications network connect and principal networks system s Friday, April 4, 2025 sajingopi IPA 24

  25. TDC-3000 ARCHITECTURE Process modules:- There are discrete Process modules performing specific functions such as advance control, history collection and computing:- 1. Multifunction controller (MC) 2. Advanced multifunction controller (AMC) 3. Advanced process manager (APM) 4. Application module (AM) 5. History module (HM) Friday, April 4, 2025 sajingopi IPA 25

  26. TDC-3000 ARCHITECTURE Man-Machine interface:- UNIVERASAL STATIONS grouped into one or more operator consoles. They are used to :- 1. Used to monitor and manipulate the process. 2. Annunciate and handle process & system alarms. 3. Display & print process History, process Trends & process Averages. 4. Build system & process database, graphics displays & reports 5. Diagnose problem in any module in the system Friday, April 4, 2025 sajingopi IPA 26

  27. OPERATING STATION Friday, April 4, 2025 sajingopi IPA 27

  28. OPERATING STATION Friday, April 4, 2025 sajingopi IPA 28

  29. OPERATING STATION Friday, April 4, 2025 sajingopi IPA 29

  30. LOCAL CONTROL NETWORK COMPUTING MODULE APPLICATION MODULE HISTORY MODULE COMPUTER GATEWAY UNIVERSAL STATION LOCAL CONTROL NETWORK LCN EXTENDER FIBER OPTICS NETWORK INTERFACE MODULE HIGHWAY GATEWAY Friday, April 4, 2025 sajingopi IPA 30

  31. DATA HIGHWAY LOCAL CONTROL NETWORK HIGHWAY GATEWAY ADVANCED MULTI- FUNCTION COMPUTER DATA HIGHWAY PORT D A T A PERSONAL COMPUTER SERIAL INTERFACE PROCESS INTERFACE UNITS H I G H W A Y CRITICAL PROCESS CONTROLLER BASIC CONTROLLER MULTIFUNCTION EXTENDED CONTROLLER Friday, April 4, 2025 HONEYWELL PROGRAMABLE CONTROLLER sajingopi IPA 31

  32. UNIVERSAL CONTROL NETWORK LOCAL CONTROL NETWORK NETWORK INTERFACE MODULE UNIVERSAL CONTROL NETWORK PROCESS MANAGER ADVANCED PROCESS MANAGER LOGIC MANAGER HIGH PERFORMANCE MODULE Friday, April 4, 2025 sajingopi IPA 32

  33. SYSTEM ARCHITECHTURE C.G. A.M. H.M. U.S. LOCAL CONTROL NETWORK H.G. N.I.M. UNIVERSAL CONTROL NETWORK A.P.M. A.M.C. DATA HIGHWAY L.M. D.H.P. C.P.C. H.P.M. Friday, April 4, 2025 sajingopi IPA 33

  34. RECOMMANDATION CONTROLLERS LOW COMPUTATION TIME SAFTEY CONTROLLERS ADVANCED CONTROL STRATEGIES Friday, April 4, 2025 sajingopi IPA 34

  35. Friday, April 4, 2025 sajingopi IPA 35

Related


No related presentations.

More Related Content