Manoj Industries Action Plan for Ather Front Holder Bracket Slot Distance Oversize Issue

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Manoj Industries identified an oversize issue with the slot distance on the Ather front holder bracket. The non-conformance was observed at 19.32 +/- 0.1 mm, and actions taken include planning slotting operations on a VMC machine, creating a new hydraulic clamping fixture, providing training to operators, and planning to introduce an attribute gauge for 100% dimension checks. Modifications were made to the machining fixture, and new practices aim to ensure quality control. Q-Alerts were displayed, and improvements were implemented to address the issue effectively.

  • Manoj Industries
  • Action Plan
  • Quality Control
  • Machining Fixture
  • Attribute Gauge

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  1. Manoj Industries Action plan on Ather front Holder Bracket slot distance 19.32 +/-0.10 mm observed oversize.

  2. Action plan Sr.No. Non- conformance observed Action Taken /planned Status Q-Alert displayed near work station & at final inspection area. 01 19.32 +/-0.1 mm distance observed oversize. 19.32mm Slotting operation planned on VMC machine with proper clamping fixture. 02 New hydraulic clamping fixture made on VMC 03 04 Training provided to operator Planned to introduce attribute gauge to check 100% 05

  3. Q-Alert . Q-Alert Date: 05.03.2023 Ather Front Holder Bracket 19.32 +/- 0.1mm Not OK 19.32+/-0.1 found oversize.19.46 ~ 19.52mm

  4. . Modification in machining fixture. Before After Old SPM fixture . New VMC machining fixture with hydraulic clamping.

  5. Attribute gauge . Action Taken :- We have planned to introduce new attribute type gauge to check 100% dimension of 19.32 +/-0.1 mm.

  6. Thank You

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