Nuclear Power Conclave - Opportunities and Challenges in Indian Manufacturing
Explore the growth of nuclear power in India and the opportunities and challenges faced by Indian manufacturing industries in meeting base load demands. Learn about the nuclear power program in India, current capacity, projects under construction, new builds, and more. Discover the opportunities in PHWR Fleet Mode Projects and civil construction equipment supply, along with the challenges in manufacturing cycle time, quality, cost, resources, and infrastructure. Standardization in PHWR Fleet Mode Projects is also highlighted.
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Presentation Transcript
11th Nuclear Energy Conclave 2019 18th October 2019 Growth of Nuclear Power for meeting Base Load demands - Opportunities and Challenges for Indian Manufacturing Industries A.K.Balasubrahmanian Director (Technical) Nuclear Power Corporation of India Limited (A Government of India Enterprise)
Nuclear Power Programme in India Present Capacity (22 Units, 6780 MWe) 2 Units, 320 MWe BWRs 18 Units, 4460 MWe PHWRs 2 Units, 2000 MWe PWRs Under Construction / Commissioning (7 Units, 5300 MWe) 4 Units, 700 MWe PHWRs (2800 MWe) 1 Unit, 500 MWe PFBR 2 Units, 1000 MWe VVERs (2000 MWe) New Builds (14 Units, 10400 MWe) Fleet Mode Projects- 12 Units of 700 MWe PHWRs (8400 MWe) (GHAVP-1&2, Kaiga-5&6, GHAVP-3&4, CMPAPP-1&2, MBRAPP-1 to 4) 2 Units, 1000 MWe VVERs (2000 MWe) NUCLEAR POWER CORPORATION OF INDIA LIMITED NUCLEAR POWER CORPORATION OF INDIA LIMITED (A Government of India Enterprise) (A Government of India Enterprise)
Opportunities PHWR Fleet Mode Projects Supply Packages Erection Package Supply & Erection Package EPC Packages NUCLEAR POWER CORPORATION OF INDIA LIMITED NUCLEAR POWER CORPORATION OF INDIA LIMITED (A Government of India Enterprise) (A Government of India Enterprise)
Civil construction Equipment supply DOME 42 Months EL. 132m SGs, PCPs 36 Months Calandria End Shield Assembly 24 Months EL.115.5m Calandria Vault 20 Months EL. 100m NB Raft 9 Months EL. 91.7m FPC : 0 Month Construction sequence and timeline
Challenges PHWR Fleet Mode Projects Manufacturing cycle time Quality Cost Resources to meet requirements for multiple projects Infrastructure Qualified manpower Financial Selection of sub-vendors Engineering consultants familiar with Nuclear requirements NUCLEAR POWER CORPORATION OF INDIA LIMITED NUCLEAR POWER CORPORATION OF INDIA LIMITED (A Government of India Enterprise) (A Government of India Enterprise)
Standardization PHWR Fleet Mode Projects Standard design & layout of systems / structures / components (SSCs) from GHAVP-1&2 onwards Standard design developed in 3D in an Integrated Engineering Environment Analysis & qualification of SSCs on account of site specific inputs i.e. Geo-technical, seismic, meteorological etc. Re-engineering limited to site specific changes Standardized procurement specification Approved QA plan incorporated in the tender for procurement. NUCLEAR POWER CORPORATION OF INDIA LIMITED NUCLEAR POWER CORPORATION OF INDIA LIMITED (A Government of India Enterprise) (A Government of India Enterprise)
Complete Standardisation Site Specific Engineering based on available space/ climatic condition Standardisation possible
Opportunities LWRs Balance Of Plant Systems Switchyard and material handling equipment Electrical equipment - DG, switchgears, cables, etc. Civil construction Electro-mechanical and instrumentation equipment erection More scope for KKNPP-5&6 NUCLEAR POWER CORPORATION OF INDIA LIMITED NUCLEAR POWER CORPORATION OF INDIA LIMITED (A Government of India Enterprise) (A Government of India Enterprise)
Today, the challenge in Nuclear Power Industry is to generate electricity at a competitive price Reduce manufacturing / construction time Reduce cost NUCLEAR POWER CORPORATION OF INDIA LIMITED NUCLEAR POWER CORPORATION OF INDIA LIMITED (A Government of India Enterprise) (A Government of India Enterprise)
Today, the challenge in Nuclear Power Industry is to generate electricity at a competitive price NUCLEAR POWER CORPORATION OF INDIA LIMITED NUCLEAR POWER CORPORATION OF INDIA LIMITED (A Government of India Enterprise) (A Government of India Enterprise)
