Schedule for Transport Box Design and Production at Ash River and SURF
Detailed schedule outlining the design, final review, and production stages for transport box development at Ash River and SURF. Includes timelines for prototyping, QC plan development, certification documents, and shipping box availability for CERN. Also covers resources budgeted, engineering plans, documentation requirements, and APA Consortium schedule.
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Presentation Transcript
Questions Questions Q1 Please present the schedule for transport box design effort, final review, and production including the prototyping process at Ash River and SURF that would be required. When does a shipping box need to be available to be sent to CERN. Include in this schedule the plan for developing a QC-plan, and any installation/use/HA documents required for certifying its use in the prototyping? Q2 Please present the resources budgeted and plans for the remaining engineering. Q3 What is the plan for developing the QC-plan, and what is the schedule for the testing and certifying for use in the prototyping? When must APAs be shipped to CERN for Cold Box Testing (Q1 FY20201?) Q4 Do you have a list of documentation that needs to be drafted and approved before the boxes can be used at CERN, SURF, and Ash River. Q7 Please present a brief summary of the transport box BOE. (This should be done last after the other questions have been addressed.)
The APA Consortium plan The APA Consortium plan We are presenting a technically limited schedule, still subject to delays caused by COVID-19 and uncertainties in funding in US The plan: Start construction of a pre-production APA in UK and a pre-production APA in US in October One would be a top APA and the other a bottom APA. Ship to the two APAs to CERN using Protodune-style shipping boxes and perform integration tests with CE and PDS and cold box tests (early 2021) If OK, use them in ProtoDUNE-II Plan to start of APA production in UK with 4 winding machines in March The first DUNE transport box needed in UK to ship the two additional APAs (top/bottom pair) for ProtoDUNE-II in late spring 2021
The transport box plan The transport box plan Aug-20 Sep-20 Oct-20 Nov-20 Dec-20 Jan-21 Feb-21 Mar-21 Finalize prototype design + approval by CO for prototype QC development plan + prototype construction Ash River test Finalization of shipping box design APA final design review including shipping box SURF test to be agreed by SDSTA
Manpower resources for shipping box Manpower resources for shipping box 50% of Peter Sutcliffe (ME) in UK 100% of George Stavrakis (ME) in UK 25% of Gwenn Mouster (ME) in UK 25% of David Payne (Phys.) in UK Jeff Nelson (Phys.) + Machinist availability at W&M $46.9k APA Shipping box prototype $6.4k APA Vertical cart prototype PSL personnel for Ash River tests Ang Lee (ME) at Fermilab for FEA analyses, 1.5 months, to be agreed by TC
List of documentation List of documentation Final drawings and engineering notes for the APA shipping box and the APA carts Approved as appropriate by TC/Compliance Office Formal BTH/ASME certification for the APA shipping box by certified manufacturer Detailed test plan for Ash River tests List of materials with drawings and weight specifications Unpacking and handling instructions Approval by DUNE ES&H/U. Minnesota Hazard analysis documentation Detailed test plan for SURF tests List of materials with drawings and weight specifications Unpacking and handling instructions Approval by DUNE ES&H/SDSTA Hazard analysis documentation Critical lift documentation No previous experience of the Consortium with working at SURF Detailed procedure for handling the APA shipping box and for extraction of APAs List of materials with drawings and weight specifications Unpacking and handling instructions Approval by DUNE ES&H/CERN NP/HSE Hazard analysis documentation
