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"Explore various manufacturing processes such as shipQC, machine operations, changeovers, and batch processing to improve efficiency and reduce lead times in production. Learn about time allocation, process adjustments, and continuous flow methods."
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Presentation Transcript
Ship QC Rec Raw Stock QC Screw Machine Shear Stamp Drill Lathe Assembly Brake Mill Weld Grind Finish Parts Stock
Percent of time of changeover Preparation, after-process adjustment, checking, storing and moving materials, parts, and tools Removing and mounting of parts and tools 30% 50% 5% Machine measurements, settings, and calibrations 15% Trial runs and adjustments
Batch & Queue Processing Process C Process A Process B 10 minutes 10 minutes 10 minutes Lead Time:30+ minutes for total order 21+ minutes for first piece Continuous Flow Processing Process A Process C Process B Process B A 12 min. for total order 3 min. for first part
Information Flow Part: A123 Qty: 1 Loc: FG102 Raw Matl Fin. Goods Process C Process A Process B Customer Supplier Part Flow Kanban Locations
Punch De-burr Cut to size Package Form Sand
