Technical Updates on Magnet Insert Mechanical Studies and Manufacturing Follow-up
This content highlights recent developments in magnet insert mechanical studies and manufacturing follow-up for the upcoming teleconference. It includes details on design modifications, welding processes, component assembly, control systems, and cost estimates for connection boxes. Stay informed about the progress in this specialized technology project.
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Presentation Transcript
Teleconference ACS FREIA 18thApril 2017 Agenda: Magnet insert mechanical studies Manufacturing follow-up Control and command (electrical equipments, cabling, sequences, ...) Simulator MicroGersemi
Magnet insert mechanical studies Lery, 30thMarch 2017 meeting with Karl-Heinz R hlich (sales manager), Pro-Beam - Presentation of electron beam welding technology - Design review of the heat exchanger Lambda HX683 with Pro-Beam - CD modified the design of HX683 (initially designed for brazing) for electron beam welding optimization - 12thApril, CD sent the new drawings to Pro-beam for a quotation Review of the manufacturing drawings ACS provided details about the cryostat (GN2 heaters) and magnetic insert (positions of electrical heaters) Teleconf ACS - FREIA 18th April 2017 2
Manufacturing follow-up Valve box Preparation of the manufacturing zone and upper flange hanging up Reception control Cryostat Welding of the ferrules (L=300mm) on the lambda seat Sominex sent the vacuum vessel for cleaning He leak test of vacuum vessel delayed to end of Week 16 Liquid insert Assembly of the main components on the liquid insert Teleconf ACS - FREIA 18th April 2017 3
Control and Command ISII-Tech send the technical details for 4 Stainless steel connections boxes. Associated systems Dimensions [mm] (height x width x depth) Connectors Cryostat 400x400x200 1 x 12-pin connector for analog signals (7-wires) 2 x 48-pin connectors for digital signals (60-wires) Valve Box 600x400x200 1 x 12-pin connector for analog signals (6-wires) 1 x 48-pin connector for analog signals (48-wires) 2 x 48-pin connectors for digital signals (72-wires) Magnet Insert 400x400x200 2 x 48-pin connectors for analog signals (74-wires) 1 x 48-pin connector for digital signals (40-wires) Liquid Insert 400x400x200 1 x 48-pin connector for analog signals (14-wires) 1 x 12-pin connector for digital signals (6-wires) Teleconf ACS - FREIA 18th April 2017 4
Control and Command Connection boxes cost: Boxes Connectors and plugs Cabling The price of the 4 boxes (including the cabling operations), but without provision of connectors is about 10k . Sequences: The comments of UU are taken in account in the new version of the sequences of 14thApril 2017. The remarks of ACS are included in the FREIA document Feedback on Gersemi Sequences ACS will send the sequences to ISII-Tech this week Teleconf ACS - FREIA 18th April 2017 5
Gersemi connected to VB Cryostat connected as L012 Using trench for elbow Wood-blocks on both equipments (for levelling) Teleconf ACS - FREIA 18th April 2017 6
Gersemi elements Cryostat access through bottom Used lines: pumping - LN2 LHe (cooling) LHe (filling) GHe (supercritical) Hanged copper shield Vacuum common with VB Teleconf ACS - FREIA 18th April 2017 Teleconf ACS - FREIA 18th April 2017 7
Top Lid equiped 10 measurement ports (+ insert ) Standard GN2 and SHe Heaters Teleconf ACS - FREIA 18th April 2017 8
Top Lid equiped cut Inner ~300 Pressure regulation under article 4.3 Maximun pressure < 1b Teleconf ACS - FREIA 18th April 2017 Teleconf ACS - FREIA 18th April 2017 9
Top Lid equiped cut Top shield welded Short Tie Beams Main shield removable Teleconf ACS - FREIA 18th April 2017 10
conclusion Design analysis with CD this Friday (21st) Price should be equivalent to simulator Teleconf ACS - FREIA 18th April 2017 11
